Cybex Arc Trainer 610A Service ManualCardiovascular SystemsMay 2004Cybex and the Cybex logo are registered trademarks of Cybex International, Inc. Po
Cybex Arc Trainer 610A Service ManualSafetyPage 1-6High voltage is present under this shield. This shield should only be removed by a qualified servic
Cybex Arc Trainer 610A Service ManualSafety Page 1-7DE-17219-4CAUTIONMoving parts. Keep hands away when in use.Caution decal part numberDE-17219-4Caut
Cybex Arc Trainer 610A Service ManualSafetyPage 1-8This page intentionally left blank
PreventiveMaintenancePage 2-12 - Preventive MaintenanceWarningsCybex Arc Trainer 610A Service ManualAll warnings and cautions listed in this chapter a
Cybex Arc Trainer 610A Service Manual! WARNING: To prevent electrical shock, be sure that power is shut off and the unit is unplugged from the electri
Cybex Arc Trainer 610A Service ManualPreventiveMaintenancePage 2-3There are two drive belts that may become loose, worn or cracked. See Figure 1.Prima
Cybex Arc Trainer 610A Service ManualPreventiveMaintenancePage 2-43. Remove the access cover.A. Using a Phillips head screwdriver, remove the four scr
Cybex Arc Trainer 610A Service ManualThe Arc Trainer 610A is designed with no-maintenance parts. Although there are grease fittings on thepillow block
Cybex Arc Trainer 610A Service ManualPreventiveMaintenancePage 2-6Service Schedule
Cybex Arc Trainer 610A Service ManualCustomerServicePage 3-4Parts List - Arc Trainer 610AItem Qty Part Number Description1 1 Varies Base with covers
Page iAbout This ManualThe Service Manual is available in pdf format only. Contact Customer Service at 800-766-3211 or 508-533-4300.To contact Cybex w
ServicePage 4-14 - ServiceWarnings/CautionsCybex Arc Trainer 610A Service ManualAll warnings and cautions listed in this chapter are as follows:! WARN
timelevelresistancestridesminutescanCybex International, Inc. Medway, MA USA (508) 533-4300 www.Cybexinternational.commanualhill intervalweight lossen
Cybex Arc Trainer 610A Service ManualServicePage 4-3LED FunctionsLEDs are used to indicate the status of many of the unit inputs. After entering Test
Cybex Arc Trainer 610A Service ManualServicePage 4-4Error CodesError codes notify you of a problem condition and are displayed on the center of the co
Cybex Arc Trainer 610A Service ManualServicePage 4-5Speed Sensor AdjustmentTools Required• Phillips head screwdriver! WARNING: Disconnect the power co
5. Adjust the speed sensor gap (if needed).A. Using a Phillips head screwdriver, loosen the screw securing the speed sensor in place. See Figure 3. NO
Cybex Arc Trainer 610A Service ManualServicePage 4-7Drive BeltsNOTE: This procedure will cover the primary and secondary drive belts.Tools Required• P
4. Remove the side covers.A. Remove the six screws and six washers securing each side cover in place. See Figure 5.B. Remove both side covers. NOTE: T
Cybex Arc Trainer 610A Service ManualServicePage 4-9NOTE: If you are not replacing the primary belt skip to step 14.! WARNING: Do not touch components
B. Remove the crank shaft assembly along with the primary belt, pillow blocks and crank arms out of the unit. NOTE:You may need to wiggle the assembly
Page iiCybex Arc Trainer 610A Service ManualDeclaration of Conformity We declare that to the best of our knowledge that the fitness equipment listed b
Cybex Arc Trainer 610A Service ManualServicePage 4-11! CAUTION: Do not pinch your fingers between the belt and pulley during this procedure.13. Attach
18. Torque the primary belt (if applicable).A. Using a 3/8” square-hole torque wrench, pull up until the idler wheel rocks against the brake and is to
Cybex Arc Trainer 610A Service ManualServicePage 4-13B. Using a Phillips head screwdriver, tighten the four screws securing the access cover. See Figu
5. Remove the left crank cover.A. Using a Phillips head screwdriver, remove the three screws securing the left crank cover in place. See Figure 6.B. R
Cybex Arc Trainer 610A Service ManualServicePage 4-15B. When the flywheel is cool, remove the secondary belt from the eddy current brake.C. Using a 3/
! CAUTION: Do not pinch your fingers between the belt and pulley during this procedure.D. Use your hand to slowly turn the flywheel and ensure that th
Cybex Arc Trainer 610A Service ManualServicePage 4-171. Elevate the unit and disconnect the power source.A. Plug the power cord into the power outlet.
7. Remove the elevation motor.A. Place your body next to the front end assembly to prevent it from pivoting and falling to the floor during the next s
Cybex Arc Trainer 610A Service ManualServicePage 4-19D. Using a 9/16” open end wrench and a 9/16” socket wrench, tighten a nut on each bolt.10. Connec
Cybex Arc Trainer 610A Service ManualServicePage 4-20Power SwitchTools Required• Phillips head screwdriver1. Disconnect the external power source.A. T
Table of ContentsCybex Arc Trainer 610A Service ManualPage iiiFront PagesAbout this Manual . . . . . . . . . . . . . . . . . . iFCC Compliance Inform
Cybex Arc Trainer 610A Service ManualServicePage 4-21M. Verify the on/off switch is installed properly. See Figure 19.4. Attach the power switch assem
Cybex Arc Trainer 610A Service ManualServicePage 4-22Upper Pillow BlocksTools Required• Phillips head screwdriver• 3/16” Allen wrench• 1/8” Allen wren
Cybex Arc Trainer 610A Service ManualServicePage 4-235. Remove the crank covers.A. Using a Phillips head screwdriver, remove the three screws securing
Cybex Arc Trainer 610A Service ManualServicePage 4-2410. Remove the crank shaft assembly.A. Using a 9/16” socket wrench and a 9/16” open end wrench, r
Cybex Arc Trainer 610A Service ManualServicePage 4-25E. Using a 1/8” Allen wrench, tighten the two set screws on each pillow block.! CAUTION: Do not p
Cybex Arc Trainer 610A Service ManualServicePage 4-26B. Using a 3/16” Allen wrench, attach each connecting rod with a screw removed in step 3A. See Fi
3. Detach the connecting rods.A. Using a 3/16” Allen wrench, remove the screw securing each connecting rod to each crank. See Figure 4.B. Place a clot
Cybex Arc Trainer 610A Service Manual7. Secure the side covers.A. Place the two side covers and gasket in position.B. Using a Phillips head screwdrive
ServicePage 4-29Cybex Arc Trainer 610A Service Manual4. Remove arm.A. Using a 7/32” Allen wrench remove the two screws and two washers securing the ar
ServicePage 4-30Pedal Arm and Foot PlatesNOTE: The pedal arms and foot plates are removed in the same way. This procedure can be used for both.Tools R
Safety Page 1-11 - SafetyImportant Voltage InformationIMPORTANT: Read all instructions and warnings before using the unit.Cybex Arc Trainer 610A Servi
Cybex Arc Trainer 610A Service ManualServicePage 4-31Lower Control BoardTools Required• Phillips head screwdriver• 3/8” Nutdriver or socket wrench• ES
Cybex Arc Trainer 610A Service ManualServicePage 4-32! WARNING: Flywheel may be hot. Wait until it cools before servicing.3. Disconnect the cables fro
TOOLS REQUIRED • Phillips screwdriver• Needle nosed pliers• Two (2) Fuses, part number EF-12417.1. Disconnect the external power source.A. Turn the m
Cybex Arc Trainer 610A Service ManualServicePage 4-34Upper Display BoardTools Required• Phillips head screwdriver• ESD (Electro Static Discharge) grou
6. Check the connections:A. Check to see that all of the cables are connected firmly in their proper place.7. Secure the console back.A. While being s
Upper Display CableTools Required• 7/32” Allen wrench• Phillips head screwdriver• ESD (Electro Static Discharge) grounding strap1. Disconnect the exte
ServicePage 4-37Cybex Arc Trainer 610A Service Manual7. Attach the console mount.A. Insert the upper display cable into the console mount and place on
2. Remove the access cover.A. Using a Phillips head screwdriver, loosen the four screws securing the access cover. See Figure 2.B. Remove the access c
Cybex Arc Trainer 610A Service ManualServicePage 4-39B. Locate the new contact heart rate cables connected to the lower display cable. The right side
Cybex Arc Trainer 610A Service ManualServicePage 4-4010. Attach the left wheel.A. Using a 9/16” wrench and a 3/16” Allen wrench, attach the bolt and n
Cybex Arc Trainer 610A Service Manual(Save These Instructions)! DANGER: To reduce the risk of electric shock, always unplug this unit from the electri
Cybex Arc Trainer 610A Service ManualServicePage 4-41Display OverlaysNOTE: This procedure will cover the upper and/or lower display overlay. They are
Cybex Arc Trainer 610A Service ManualServicePage 4-42B. Place the display board in position and secure with five mounting screws removed in step 2D.C.
Cybex Arc Trainer 610A Service ManualServicePage 4-43Parts ListNOTE: Parts lists and exploded views are on the pages that follow.
ServicePage 4-44Cybex Arc Trainer 610A Service ManualMain AssemblyA1 2 11090-404 Cybex DecalA2 2 11090-405 Foot PadA3 1 600A-301 Arc Warranty Sheet (n
Cybex Arc Trainer 610A Service ManualFoot Plate ArmAssembly DetailServicePage 4-45
Cybex Arc Trainer 610A Service ManualServicePage 4-46Arm Assembly DetailShroud Assembly Detail
Cybex Arc Trainer 610A Service ManualServicePage 4-47Foot Plate AssemblyDetailDrive FrameAssembly Detail
Cybex Arc Trainer 610A Service ManualServicePage 4-48Console/Console Mount AssemblyB1 1 610A-102 Console Mounting PlateB2 1 610A-103 Embedded Polar Ju
Cybex Arc Trainer 610A Service ManualServicePage 4-49Console/Console MountAssembly Detail
Cybex Arc Trainer 610A Service ManualServicePage 4-50Front End AssemblyD1 1 AX-17156 Front End AssemblyD2 1 AD-16982 PCA Control Board Eddy CurrentD3
Cybex Arc Trainer 610A Service ManualSafetyPage 1-3Facility Safety Precautions• Make sure all user and safety precautions are observed.• Read and unde
Front EndAssembly DetailServicePage 4-51
This page intentionally left blankServicePage 4-52
Cybex Arc Trainer 610A Service ManualSafetyPage 1-4Carefully read and understand the following before using the unit:NOTE: To replace any worn or dama
Cybex Arc Trainer 610A Service ManualSafety Page 1-5UnderneathAccess CoverWarning decal part number - DE-17322-4CM000240Warning decal part numberCM000
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